Changeover and Set-up Reduction - Lean Implementation
- Review Objectives and Agenda
- Review Quiz and Explore Questions
- Set-up Reduction and the Business Case
- Lean Overview - The System
- Concepts/Overview
- Flow -- Understanding Flow & Flow Inhibitors
- Waste -- Understanding & Eliminating Waste
- Standard Work
- 6 Key Documents
- Observation Sheets
- CT Bar
- Standard Worksheets
- Key Points Sheets
- Combination Sheets
- Capacity Sheets
- Set-up Reduction Kaizen Methodology
- Data Collection
- Video Analysis
- Internal Tasks
- External Tasks
- Brainstorming
- Eliminate Tasks
- Move Tasks
- Streamline Tasks
- Prioritization
- Implementation
- Evaluation
- Exception Reporting
- Scoreboards and Production Boards
- Root Cause Analysis
- Maintenance Enhancement (achieving 100% availability)
- Management's Role